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When to replace air compressor tank.....

Buddy in that video welded the drain plug shut...and also said he used the heck out of it...that thing probabaly had 10l of water in it...rusting away
 
I found a 1940s compressor with a piston head for a friend of mine, provided he checked the tank. It was internally coated with what looks kile epoxy paint. There was a teaspoon of rust in the bottom and visueally the tank looked brand new.

I bought a 170s Atlas Copco compressor, and the tank is more than 180 thou thick - even so I'll be running it at 90 PSI instead of the 175PSI it was originally intended for (the test says 250 PSI for operating pressure, I think) As why the reduction in pressure? Because of the greatly lowered stored energy. Faster refils, less dangerous if something bad happens.
 
Okay, so you have got me thinking about my compressor. It's a CH 26gal 5hp twin cylinder that is 24/25 years old. It doesn't run every day and it's in a heated shop. It's been a bit (5 or 6 years) since I drained the water out off it and I can't remember if I've ever changed the oil.
This morning I drained a few ounces of clear water and the oil is still nice and clear. At this rate it should last longer than me (hoping that's still going to be a while).
 
I‘m not personally aware of any compressor tank explosive failures, but do know of a few historical tank explosions at generating stations. Most of them if not all could be traced to failed or improperly set safety valves. Now a days there’s rigorous maintenance and testing done.
I don’t like the pressure control on my compressor. Raising the ”turn on“ pressure also raises the “turn off” pressure. I’d rather that you could set them separately.
 
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