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How

DPittman

Ultra Member
I'm wanting to make a tailstock die holder for my lathe. How do I drill the 3 holes for the set screws that hold the die in the typical holder? First hole is easy but how do I know the other two are at the right angle/distance?

Don
 
Okay I don't have a rotary table... but I'm making a home made index wheel for my lathe that will hopefully work. Is the spacing/angle of the set screws at any standard?
 
Here is a set I did a while back. The same set screw orientation crossed my mind. For better or worse I made 4 positions at 90-deg. In the absence of any indexing equipment, you could drill one (tap) hole, then put a locating pin/drill in there so its square to vise base & drill opposing hole. Now you have 2 holes to reference flat etc. Its maybe not as precise,
http://canadianhobbymetalworkers.com/threads/die-holders.297/
If there is some 'standard' to the set screws I must have a mixed bag. Even my die stocks have angles that don't match my dies & visa versa. Seems to me most of my dies have 2 dimples at the quadrants & the split is in between. Some dies have a cross bolt that sets the closure so ideally engaged as many dimples as possible with the set screws. I might be out to lunch on all this.
 

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Just a footnote on the quicky non-critical indexing. If you ever get into collets like 5C or ERxx, there are blocks available for speedy setups. For simple vise holding to machine 2,4,6 type facets they can be useful.
 

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I just checked my dies. They are TMX brand. The anti-rotation dimples are 180-deg apart 90-deg on either side of the die split in the middle. So that must have been my logic for drilling the die holder body with 4 set screws at 0,90,180,270 deg. Then I looked at my Asian tap wrench for this same size (1") OD die. It has set screws at 45-deg on either side of center, so like -45, 0, +45. As mentioned maybe there are different standards out there, but at best all I could do with this wrench is tag into one dimple. WTF.

One day I think I'm going to make my own conventional die wrench the same way I made the lathe version. The cast/stamped ones I have don't fit worth a crap & are crude. I'm sure I could come with something nicer & more functional. But I think the handles would have to be brazed or TIG welded to the die body. Might have to work out a deal with one of you welder types unless Santa brings me a TIG box instead of the usual sweater :)
 
Another tip, point the end of your set screws, then even if you're off a little bit it doesn't really matter. (So long as the die sits in the holder with minimal clearance.)
--> Not very "machinist" of me, but I just eyeballed my set screw hole placement, and my holder works very well.
 
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